Fast-response comfort
Used in current roll-pack constructions to add resilient surface comfort. Confirm density, thickness and required finished feel.
- Buyer confirms
- Density · thickness · hardness
- Common role
- Upper comfort layer
OEM / ODM BUYER RESOURCE
Mattress materials,
explained for buyers.
Compare the role of foams, springs, separator layers and fabrics before confirming a sample. Specifications shown here are selection guidance; the approved model sheet and sample remain the production reference.
01 / COMFORT MATERIALS
Foam changes response,
pressure relief and cost.
Always compare density, hardness and thickness together. Density alone does not define how soft or firm a finished mattress will feel.
Stable transition and support
Used to reinforce the comfort stack and broaden the available price range. Density and hardness should be recorded separately.
- Buyer confirms
- Density · hardness · thickness
- Common role
- Transition or support foam
Slow-response pressure relief
A recognizable retail upgrade in selected models. Confirm density, colour, thickness, recovery feel and heat-management expectations.
- Buyer confirms
- Density · colour · recovery feel
- Common role
- Premium comfort layer
Responsive premium comfort
Suitable for selected flat, removable and handmade programs. Material specification and construction route require project confirmation.
- Buyer confirms
- Specification · thickness · construction
- Common role
- Premium responsive layer
02 / SUPPORT & SEPARATION
Support is a system,
not a single component.
The spring unit, separator layers and surrounding foams must be evaluated as one construction.
Independent response
Current roll-pack records use independent pocket springs with 1.8 mm or 2.0 mm wire depending on the model.
- Buyer confirms
- Wire gauge · unit height · zoning
- Commercial effect
- Support story · motion isolation
Spring-unit separation
A stabilising layer placed around the spring unit. Current approved roll-pack specifications use 200G where recorded.
- Buyer confirms
- Recorded GSM · placement
- Commercial effect
- Structure control · layer separation
Approve the whole stack
Request a layer list showing fabric, quilting, foam density and thickness, separators, spring specification and bottom fabric.
- Buyer confirms
- Layer order · sample · tolerance
- Commercial effect
- Fewer production misunderstandings
03 / SURFACE & BASE
The visible layer carries
the retail identity.
Fabric selection affects appearance, hand feel, quilting and brand positioning. Approve the actual swatch and finished sample.
Recorded optionTypical decisionConfirm before production
Knitted fabricFlexible mainstream surfaceGSM, colour, pattern and quilting
Tencel knitted referencePremium breathable positioningExact fabric specification and sample
Ice-silk referenceCool-touch retail storyHand feel, GSM, colour and quilting
Cotton-linen referenceNatural-look presentationBlend, surface texture and colour
3D breathable baseVentilated finished undersideColour and approved construction
04 / BUYER CHECKLIST
Six items to confirm
before requesting price.
- 01
Target marketCountry, channel and retail position.
- 02
Finished sizeWidth, length and target height.
- 03
Comfort directionSoft, medium, firm or reference sample.
- 04
Layer specificationDensity, thickness, GSM and spring details.
- 05
Brand presentationFabric, quilting, labels and carton artwork.
- 06
Commercial quantitySample plan, order quantity and destination.
05 / COMMON QUESTIONS
Material questions
buyers ask first.
Which mattress material determines firmness?
Firmness comes from the full construction rather than one layer. Foam hardness and thickness, spring specification, separator layers, quilting and cover tension should be approved together.
What do foam density numbers such as 25D or 35D mean?
They identify the recorded foam density specification. Density is not the same as firmness, so buyers should confirm both density and the required comfort feel during sampling.
What does GSM mean for mattress materials?
GSM means grams per square metre. It is commonly used for fabrics and fibre layers, but the final performance also depends on construction, thickness and finishing.
Can fabrics and quilting be customized for private label orders?
They can be discussed for OEM and private-label programs. Final fabric, colour, quilting pattern, label artwork, carton artwork and quantity must be confirmed before production.
Which materials work with roll-pack mattresses?
The current roll-pack range records high-rebound foam, high-density foam, memory foam, balanced hard cotton, pocket springs, knitted cover fabrics and breathable base fabric in different combinations.
READY TO REVIEW A CONSTRUCTION?
Send the target market.
We’ll discuss the layer plan.
Share the size, target height, feel, quantity and destination. We will use the approved product sheet and sample as the final reference.
Discuss materials on WhatsApp ↗sales@peiyuemattress.com